HARNESS EQUIPMENT SERIES
HBQ-905 Multi-Wire Splicing Machine
产品特点: ● Flexible expansion: Controlled by an industrial computer, it facilitates integration into MES and enables various functional expansions; ● High intelligence: Only manual loading of wire, sealings, terminals, and heat-shrink tube is required, with all other processing automatically completed by the equipment; ● Easy operation: The intuitive parameter setting interface allows for convenient and flexible adjustment of process parameters; ● Precise control: The processes of stripping, wire transfer, and welding clamping are all precisely controlled by servo motors to ensure high displacement accuracy; ● Online inspection: Equipped with 360° post-weld visual inspection, it monitors welding spatter in all directions; ● Stable quality: Equipped with pressure management devices and defective product management devices to prevent defective products from flowing into the next workstation.
产品资料:产品视频、说明书、图片
HBQ-905 Multi-wire Splicing Machine is an intelligent manufacturing system for wire harness splicing processing, developed by Hacint and possessing independent intellectual property rights. It is primarily used in motor vehicles, communication equipment, IT equipment, household appliances, etc. This manufacturing system adopts a servo control system, which intelligently integrates functional mechanisms such as wire feeding, cutting, crimping, seal loading, splicing, heat - shrinkable tube feeding, heat - shrinkable tube sleeving, ultrasonic welding, heat - shrinkable tube centering, heat - shrinkable tube shrinking, qualified product collection, and defective product collection. The entire machine can achieve automatic operation from wire to product throughout the whole process.
● Flexible expansion: Controlled by an industrial computer, it facilitates integration into MES and enables various functional expansions;
● High intelligence: Only manual loading of wire, sealings, terminals, and heat-shrink tube is required, with all other processing automatically completed by the equipment;
● Easy operation: The intuitive parameter setting interface allows for convenient and flexible adjustment of process parameters;
● Precise control: The processes of stripping, wire transfer, and welding clamping are all precisely controlled by servo motors to ensure high displacement accuracy;
● Online inspection: Equipped with 360° post-weld visual inspection, it monitors welding spatter in all directions;
● Stable quality: Equipped with pressure management devices and defective product management devices to prevent defective products from flowing into the next workstation.
|
Type |
HBQ-905 |
|
Wire Cross Sections |
0.35-2.5mm²(Single);0.7-16mm²(Welding capacity) |
|
Length Range |
250-2000mm |
|
Number Of Wires Processed |
≤18(optional) |
|
Stripping Length |
0.1-15mm |
|
Stripping Accuracy |
Stripping Length ≤4.6mm Tolerance Range ±0.25mm Stripping Length ≤6.3mm Tolerance Range ±0.5mm Stripping Head Length ≤15mm Tolerance Range ±0.65mm |
|
Length Accuracy |
L<500mm :±1mm;L>500mm±(1+0.2%*L)mm |
|
Parallel Wires |
Double-End ≤ 16 (symmetrical welding, single-end ≤ 8) (single-end up to 3 kinds of wire diameter and 8 wires) |
|
Feeding Speed |
3m/s |
|
Production Efficiency |
3 seconds ~ 4 seconds / root (different processes, efficiency varies, 2 and 3 products process CT time of about 18 seconds) |
|
Length Of Heat-Shrinkable Tube |
Bulk heat-shrinkable tube (opaque round tube) Tube Outer Diameter φ6~φ10mm Tube Length 35~60mm |
|
Crimping Force |
20kN |
|
Crimping Stroke |
30mm or 40mm |
|
Power Supply |
AC380V/50Hz |
|
Air Supply |
5-6Bar |
|
Weight |
5500kg |
|
Overall Dimension |
L7400*W2100*H2100 |
|
Optional Accessories |
detection of core wire damage during stripping detection of wire deficiency and wire knotting visual inspection of terminal core wire height measurement system tensile test system terminal plate detection component applicators change detection barcode scanner inkjet coding UPS |