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HARNESS EQUIPMENT SERIES

HBQ-905 Multi-Wire Splicing Machine

产品特点: ● Flexible expansion: Controlled by an industrial computer, it facilitates integration into MES and enables various functional expansions; ● High intelligence: Only manual loading of wire, sealings, terminals, and heat-shrink tube is required, with all other processing automatically completed by the equipment; ● Easy operation: The intuitive parameter setting interface allows for convenient and flexible adjustment of process parameters; ● Precise control: The processes of stripping, wire transfer, and welding clamping are all precisely controlled by servo motors to ensure high displacement accuracy; ● Online inspection: Equipped with 360° post-weld visual inspection, it monitors welding spatter in all directions; ● Stable quality: Equipped with pressure management devices and defective product management devices to prevent defective products from flowing into the next workstation.

产品资料:产品视频、说明书、图片

产品概述 产品特性 技术参数 相关产品

HBQ-905 Multi-wire Splicing Machine is an intelligent manufacturing system for wire harness splicing processing, developed by Hacint and possessing independent intellectual property rights. It is primarily used in motor vehicles, communication equipment, IT equipment, household appliances, etc. This manufacturing system adopts a servo control system, which intelligently integrates functional mechanisms such as wire feeding, cutting, crimping, seal loading, splicing, heat - shrinkable tube feeding, heat - shrinkable tube sleeving, ultrasonic welding, heat - shrinkable tube centering, heat - shrinkable tube shrinking, qualified product collection, and defective product collection. The entire machine can achieve automatic operation from wire to product throughout the whole process.

● Flexible expansion: Controlled by an industrial computer, it facilitates integration into MES and enables various functional expansions;
● High intelligence: Only manual loading of wire, sealings, terminals, and heat-shrink tube is required, with all other processing automatically completed by the equipment;
● Easy operation: The intuitive parameter setting interface allows for convenient and flexible adjustment of process parameters;
● Precise control: The processes of stripping, wire transfer, and welding clamping are all precisely controlled by servo motors to ensure high displacement accuracy;
● Online inspection: Equipped with 360° post-weld visual inspection, it monitors welding spatter in all directions;
● Stable quality: Equipped with pressure management devices and defective product management devices to prevent defective products from flowing into the next workstation.


Type 

HBQ-905

Wire Cross Sections

0.35-2.5mm²(Single);0.7-16mm²(Welding capacity)

Length Range 

250-2000mm

Number Of Wires Processed

≤18(optional)

Stripping Length 

0.1-15mm

Stripping Accuracy

Stripping Length ≤4.6mm  Tolerance Range ±0.25mm 

Stripping Length ≤6.3mm  Tolerance Range ±0.5mm

Stripping Head Length ≤15mm

Tolerance Range ±0.65mm

Length Accuracy

 L<500mm :±1mm;L>500mm±(1+0.2%*L)mm

Parallel Wires

Double-End ≤ 16 (symmetrical welding, single-end ≤ 8) (single-end up to 3 kinds of wire diameter and 8 wires)

Feeding Speed 

3m/s

Production Efficiency

3 seconds ~ 4 seconds / root (different processes, efficiency varies, 2 and 3 products process CT time of about 18 seconds)

Length Of Heat-Shrinkable Tube

Bulk heat-shrinkable tube (opaque round tube)

Tube Outer Diameter  φ6~φ10mm

Tube Length  35~60mm

Crimping Force 

20kN

Crimping Stroke

30mm or 40mm

Power Supply

AC380V/50Hz

Air Supply

5-6Bar

Weight

5500kg

Overall Dimension

L7400*W2100*H2100

Optional Accessories
detection of core wire damage during stripping
detection of wire deficiency and wire knotting
visual inspection of terminal core wire
height measurement system
tensile test system
terminal plate detection component
applicators change detection
barcode scanner
inkjet coding    UPS

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