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Wiring Harness Post Process Equipment

HBQ-G420 Pressure Workstation

产品特点: ● Intelligent error prevention: Visual inspection: Performing visual inspection on products, which can identify characters, colors, shapes, presence or absence of black and white, etc; Pressure alarm: If the pressure does not reach the standard range, the equipment will alarm and automatically lock to execute the repair procedure; Failure alarm: According to product requirements, other failure modes beyond pressure qualification can be identified, such as bent fuse pins; Scanning recognition: Use a scanning gun to quickly identify products and bind process parameters; Station switching: Adopting dual-station switching to effectively shorten the processing cycle time (CT); ● Convenient operation: Equipped with a material storage area for convenient storage and retrieval of materials; Visual software management for rapid identification of problem causes; ● Operational safety: The equipment is equipped with a safety light curtain and a pressure protection upper limit recognition function, and the safety door is equipped with a sensor recognition system to maximize personnel safety.

产品资料:产品视频、说明书、图片

产品概述 产品特性 技术参数 相关产品

HBQ-G420 is a semi-automatic pressure assembly machine. It is mainly used for tasks such as pressing fuses into electrical boxes, connecting charging ports of high-voltage wire harnesses, and connecting interfaces of energy storage connection wires, as well as other riveting products. The product pressure data can be uploaded to the MES system in real- time, and production logs can be queried for traceability. The device has multiple application scenarios. The pressure stroke can be custom-set, and the pressure recipe can be DIY-adjusted according to actual needs. The machine is equipped with a visual inspection function, and the visual recipe can be set according to the actual product. It has a dual-station processing function, which shortens the product processing cycle time (CT). There are four optional ways to read products by scanning codes: no barcode, fixed barcode, non-fixed barcode, and regular series barcode. It is widely applicable to various series of marked products. 
The host computer program software is developed by Haichang Intelligence, which can greatly meet the customized needs of customers. The whole machine mainly consists of a frame, a three-axis servo module, a precision pressure sensor, a host computer, a PLC, a display component, and a dual-station fixture. The fixture can be custom- designed according to the shape of the customer's product. The device has error-prevention and fool-proof functions. If the set product is not completely processed or the pressure fails, the device will automatically lock the product and give an alarm. Only authorized personnel can unlock it, which can effectively prevent defective products from flowing into the next process.

● Intelligent error prevention:
Visual inspection: Performing visual inspection on products, which can identify characters, colors, shapes, presence or absence of black and white, etc;
Pressure alarm: If the pressure does not reach the standard range, the equipment will alarm and automatically lock to execute the repair procedure;
Failure alarm: According to product requirements, other failure modes beyond pressure qualification can be identified, such as bent fuse pins;
Scanning recognition: Use a scanning gun to quickly identify products and bind process parameters;
Station switching: Adopting dual-station switching to effectively shorten the processing cycle time (CT);
● Convenient operation:
Equipped with a material storage area for convenient storage and retrieval of materials;
Visual software management for rapid identification of problem causes;
● Operational safety:
The equipment is equipped with a safety light curtain and a pressure protection upper limit recognition function, and the safety door is equipped with a sensor recognition system to maximize personnel safety.


Type

HBQ-G420

Pressure Range

5~500N(Core components can be changed according to actual products

Pressure Accuracy

±1‰

Capacity Efficiency

Single 1-2s ( depend on products)

Coordinate Display

Standard

Interface Type

USB, RS232

Power

2200W

Power Supply

220V/50Hz

Air Supply

5~7Bar

Overall Dimensions

L1700×W1000×H2000(Worktable height≈900mm)

Weight

800kg


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