Multifunctional Equipment
HBQ-905 Multi-Wire Splicing Machine
产品特点: ● Flexible expansion: Controlled by an industrial computer, it facilitates integration into MES and enables various functional expansions; ● High intelligence: Only manual loading of wire, sealings, terminals, and heat-shrink tube is required, with all other processing automatically completed by the equipment; ● Easy operation: The intuitive parameter setting interface allows for convenient and flexible adjustment of process parameters; ● Precise control: The processes of stripping, wire transfer, and welding clamping are all precisely controlled by servo motors to ensure high displacement accuracy; ● Online inspection: Equipped with 360° post-weld visual inspection, it monitors welding spatter in all directions; ● Stable quality: Equipped with pressure management devices and defective product management devices to prevent defective products from flowing into the next workstation.
产品资料:产品视频、说明书、图片
HBQ-905 Multi-wire Splicing Machine is an intelligent manufacturing system for wire harness splicing processing, developed by Hacint and possessing independent intellectual property rights. It is primarily used in motor vehicles, communication equipment, IT equipment, household appliances, etc. This manufacturing system adopts a servo control system, which intelligently integrates functional mechanisms such as wire feeding, cutting, crimping, seal loading, splicing, heat - shrinkable tube feeding, heat - shrinkable tube sleeving, ultrasonic welding, heat - shrinkable tube centering, heat - shrinkable tube shrinking, qualified product collection, and defective product collection. The entire machine can achieve automatic operation from wire to product throughout the whole process.
● Flexible expansion: Controlled by an industrial computer, it facilitates integration into MES and enables various functional expansions;
● High intelligence: Only manual loading of wire, sealings, terminals, and heat-shrink tube is required, with all other processing automatically completed by the equipment;
● Easy operation: The intuitive parameter setting interface allows for convenient and flexible adjustment of process parameters;
● Precise control: The processes of stripping, wire transfer, and welding clamping are all precisely controlled by servo motors to ensure high displacement accuracy;
● Online inspection: Equipped with 360° post-weld visual inspection, it monitors welding spatter in all directions;
● Stable quality: Equipped with pressure management devices and defective product management devices to prevent defective products from flowing into the next workstation.
|
Type |
HBQ-905 |
|
Wire Cross Sections |
0.35-2.5mm²(Single);0.7-16mm²(Welding capacity) |
|
Length Range |
250-2000mm |
|
Number Of Wires Processed |
≤18(optional) |
|
Stripping Length |
0.1-15mm |
|
Stripping Accuracy |
Stripping Length ≤4.6mm Tolerance Range ±0.25mm Stripping Length ≤6.3mm Tolerance Range ±0.5mm Stripping Head Length ≤15mm Tolerance Range ±0.65mm |
|
Length Accuracy |
L<500mm :±1mm;L>500mm±(1+0.2%*L)mm |
|
Parallel Wires |
Double-End ≤ 16 (symmetrical welding, single-end ≤ 8) (single-end up to 3 kinds of wire diameter and 8 wires) |
|
Feeding Speed |
3m/s |
|
Production Efficiency |
3 seconds ~ 4 seconds / root (different processes, efficiency varies, 2 and 3 products process CT time of about 18 seconds) |
|
Length Of Heat-Shrinkable Tube |
Bulk heat-shrinkable tube (opaque round tube) Tube Outer Diameter φ6~φ10mm Tube Length 35~60mm |
|
Crimping Force |
20kN |
|
Crimping Stroke |
30mm or 40mm |
|
Power Supply |
AC380V/50Hz |
|
Air Supply |
5-6Bar |
|
Weight |
5500kg |
|
Overall Dimension |
L7400*W2100*H2100 |
|
Optional Accessories |
detection of core wire damage during stripping detection of wire deficiency and wire knotting visual inspection of terminal core wire height measurement system tensile test system terminal plate detection component applicators change detection barcode scanner inkjet coding UPS |
HBQ-901 HARNESS PROCESSING CENTER
The HBQ-901 harness processing center can perform the functions of cutting, stripping, sealing, crimping and inserting terminals into connector and it can process wires up to 6, saving a lot of manpower for wire harness manufacturers, effectively reducing the number of products in progress, increasing the company’s market response sensitivity and improving product quality. This product is suitable for the production of large order quantity and less than or equal to 6 kinds of wiring harness, and the relative efficiency is higher. This type of equipment adopts modular design ideas, can provide customized services, and flexibly adjust the station layout according to the actual production conditions of customers, which has good market applicability. 查看详情
HBQ-902 Harness Processing Center
HBQ-902 Harness Processing Center can perform functions such as wire cutting, stripping, seal loading, crimping, inserting terminals into the connector, and visual inspection of terminal crimping for up to 48 wires. This saves a large amount of labor for wire harness manufacturing enterprises, effectively reduces the number of work-in-process products, and improves the enterprises' market response sensitivity and product quality. This machine measures the real-time angle and position of the terminal through laser scanning in cooperation with a servo motor, guiding the machine to insert the terminal accurately. At the same time, it calculates the deviation within the software to complete the terminal position compensation, which can better adapt to the situation of inserting terminals into multiple terminals simultaneously. It has better compatibility with a variety of terminal-inserting types and complex terminal-inserting processes. This type of machine adopts a modular design concept and can provide customized services. It can flexibly adjust the workstation layout according to the actual production situation of customers, and has good market adaptability. 查看详情
HBQ-G511 Automatic Single Wire Stranding and Inserting Machine
HBQ-G511 Fully automatic single wire stranding and inserting machine is a kind of automatic wire harness processing equipment with one end crimping, tail tinning and stranding and inserting the shell, including terminal crimping, tail tinning, terminal CCD appearance detection, terminal insertion force pulling force detection, pin crimping, terminal housing, stranding shell and other functions, suitable for automotive wire harness, home appliance electronic wire. The layout of the whole machine adopts modular design, high efficiency, convenient debugging, modular change, high efficiency, Key components of the whole machine are imported or well-known domestic brands to ensure the reliability of the equipment. HBQ-G511 Fully automatic single wire stranding and inserting machine, the whole machine includes: a set of main machine, a set of pay-off machine, the main machine can process 50mm-600mm long wire, processing 0.04mm²-2mm² wire. 查看详情
HBQ-G511B Single-Head Housing Machine
HBQ-G511B is an automatic wire harness processing equipment featuring double-ended crimping and single-ended shell insertion. Its functions include crimping, terminal CCD appearance inspection, terminal insertion force and pull-off force inspection, and terminal shell insertion, etc., suitable for automotive wire harnesses and home appliance electronic wires. The overall layout adopts a modular design, which ensures high efficiency and convenient debugging. It adopts modular changeover, which is efficient in changeover. The key components of the whole machine are imported or from well - known domestic brands to ensure the reliability of the equipment. HBQ-G511B complete machine includes: 1 set of main machine and 1 set of wire laying machine. The main machine can process wires with lengths ranging from 50 to 800 millimeters and cross-sectional areas ranging from 0.1 to 2.0 square millimeters. 查看详情
HBQ-G512 Double-Head Housing Machine
HBQ-G512 automatic double-head housing machine is a wire harness processing equipment featuring automatic double-head crimping and double-head single-wire shell insertion. Functions include crimping, seal loading (optional), pressure management device, terminal CCD appearance inspection (optional), stripping CCD inspection (optional), terminal insertion force and pull - off force inspection, double - ended shell insertion, multi - layer shell insertion, cross - shell insertion, etc. The processed products are applicable to automotive wire harnesses and home appliance electronic wires. The overall layout of the machine adopts a modular design, which is highly efficient and easy to debug. This equipment is equipped with terminal pressure detection, stripping CCD inspection (optional), core wire quantity CCD inspection (optional), terminal CCD appearance inspection, terminal insertion force inspection, terminal pull - off force inspection to prevent defective products from flowing out. Key components are imported or from well - known domestic brands to ensure the reliability of the equipment. The complete machine includes: 1 set of the main machine, 1 set of the wire - feeding machine, a wire - take - up device. The main machine can process wires with a length of 100 - 700 millimeters and a cross - sectional area of 0.04 - 2 square millimeters. The wire - feeding machine can hold a maximum of 400 reels (drums) of incoming materials. 查看详情
HBQ-G515 Double-Head Housing machine (V2.0)
HBQ-G515 double-head housing machine (V2.0) is a automatic wire harness processing equipment for double-head multi-wire crimping, shelling, tail tin dipping, or double-head multi-wire crimping and shelling. It is suitable for utilizing automotive wire harnesses, home appliance electronic wires and flat cables, the overall layout adopts a modular design, ensuring high efficiency, convenient debugging, and support for rapid type changeover, which can be completed within 1 hour. The equipment is equipped with terminal pressure inspection, stripping CCD inspection (optional), terminal CCD appearance inspection (optional), terminal in-place CCD inspection (optional), NG cutting fool-proofing to prevent defective products from flowing out. Key components are imported or sourced from well - known domestic brands to ensure the reliability of the equipment. 查看详情